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Custom ODM/OEM JDB-600 Casting Bronze Bearing
Zhejiang Shuangnuo Bearing Technology Co., Ltd.
Zhejiang Shuangnuo Bearing Technology Co., Ltd. is China JDB-600 Casting Bronze Bearing Manufacturers and Custom ODM/OEM JDB-600 Casting Bronze Bearing Factory, we are a manufacturer specializing in producing various self-lubricating copper alloy products using centrifugal casting, continuous casting, metal mold casting, and other processes. Its main products include brass, aluminum bronze, tin bronze, and others produced according to national standard grades. It processes and produces various solid inlaid self-lubricating bearing products on this basis . At the same time, it uses sintering technology to produce bimetallic products and many other types of products. Since its establishment nearly 10 years ago, the company has focused on the research development, and production of various new self-lubricating bearings.

In the process of product production, our company has always insisted on independent casting production of raw materials to ensure the quality of products from the source; during the casting process, the whole process is monitored, and the finished product is tested by spectrometer three times before, in and after the furnace to confirm the material composition of the product. The national testing agency is regularly commissioned to test the material composition and mechanical properties of the product, and authoritative test reports can be provided to customers in need; the company implements integrated production from material to finished product processing and has more than 80 sets of advanced CNC machine tools, CNC lathes, machining centers, and other major equipment. The strong production capacity ensures that the material production is organized for customers for the first time, shortening the production cycle.
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    Establishment

    Founded in 2014, Shuangnuo has 10 years of experience in the industry.

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    Advanced Equipment

    Strong production capacity ensures that we can organize material production for customers as soon as possible and shorten the production cycle.

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    Happy Clients

    There are more than 5,000 cooperative customers around the world.

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JDB-600 Casting Bronze Bearing Industry knowledge

Casting Bronze Bearing Material Selection and Performance Optimization Guide

1. Principles of Selecting Bronze Bearing Materials

In the production of Casting Bronze Bearing, material selection is the core factor to ensure bearing performance. Zhejiang Shuangnuo Bearing Technology Co., Ltd. focuses on the research and production of self-lubricating copper alloy products, using centrifugal casting, continuous casting, and metal mold casting processes. The main materials provided include brass, aluminum bronze, and tin bronze, all conforming to national standard grades. These materials have distinct advantages in bearing applications:

Material Type Main Features Typical Applications Hardness (HB) Density (g/cm³) Friction Coefficient (Dry)
Brass Good machinability, moderate wear resistance, low cost Low to medium load machinery 70–100 8.4–8.7 0.35–0.45
Aluminum Bronze High strength, high wear resistance, corrosion-resistant Marine, metallurgical, heavy-duty machinery 160–240 7.5–7.8 0.20–0.30
Tin Bronze Excellent self-lubricating properties, corrosion-resistant Food machinery, low-speed high-load applications 120–180 8.5 0.15–0.25

2. Performance Optimization Strategies

2.1 Self-Lubrication

Zhejiang Shuangnuo Bearing Technology Co., Ltd. incorporates solid lubricants into the casting process to form self-lubricating composite materials, reducing friction and wear and extending bearing life. For high-load applications, tin bronze or aluminum bronze substrates combined with embedded lubricants are recommended.

2.2 Precise Composition Control

The company ensures product quality by independently casting raw materials. The casting process is fully monitored, and a spectrometer is used to test material composition before, during, and after the furnace to ensure consistency. Regular testing by national authoritative agencies is conducted for material composition and mechanical properties, guaranteeing product reliability.

2.3 Mechanical Processing and Surface Treatment Optimization

With over 80 advanced CNC machines and machining centers, the company ensures high dimensional accuracy of bearings. Combined with self-lubricating material properties, this reduces the friction coefficient effectively. Surface polishing, coating, or special heat treatment can be applied depending on application requirements to improve wear and corrosion resistance.

2.4 Process Optimization

Centrifugal casting is suitable for small to medium bearings, ensuring dense and uniform material with minimal defects. Continuous casting is ideal for mass production, maintaining consistent chemical composition. Metal mold casting achieves high precision for complex bearing shapes, improving machining efficiency.

3. Material Selection and Application Recommendations

  • Low-load, low-speed applications: Brass bearings are cost-effective and sufficient.
  • High-load, low-speed applications: Tin bronze bearings are recommended for self-lubrication and wear resistance.
  • High-load, high-speed or corrosive environments: Aluminum bronze bearings provide high strength and corrosion resistance.
  • Specialized or customized needs: Zhejiang Shuangnuo Bearing Technology Co., Ltd. offers tailor-made self-lubricating bearing solutions based on customer product characteristics and application requirements.